Tools required
This is a listing of the types of tools that you will need as you
build your kit.
Minimum
Socket set - Standard and Metric
Screwdrivers - phillips and flathead
Wrenches - Box end and Cresent
Flaring tool
Floor Jack
Jack stands
Hammer
Electric drill
Electric grinder
Electric metal saw
Assorted Drill Bits
C clamps and Spring clamps
Optional
Air Compressor
Welder
Drill Press
Skills required
Welding
It will be necessary to use a welder in constructing this kit. This
will be required for the stretching of the frame as well as when parts
have to be fabricated for the car. If you are not familiar with
welding, you may wish to hire a professional to do the structural part
of the kit or possibly take a course through your community college.
Electrical Work
You will need to be able to make electrical connections and splice
wires into the existing Fiero wiring harness. Because the body is
made of fiberglass and does not conduct electrictity, it will be
necessary to run ground wires to all connections that are made in the
fiberglass.
Body Work
When fastening metal components like the hinges to the deck lids, the
methods that are used are as follows: Grind the surface to which the
component will be fastened to remove the waxy coating. Test fit
component to make sure there is a good fit.
Mix and apply a coating of bondo to the component similar to applying
butter to a piece of bread. Apply the component to the surface and if
necessary, clamp lightly in place. Let bondo dry thoroughly according
to manufactures instructions.
Cut a piece of fiberglass matting or cloth to allow an overlap of at
least 2” around the component. Mix up enough resin and hardener to
saturate the matting or cloth. Take necessary precautions to cover the
threads of any bolts to make sure they are not filled with resin.
Additional
Reference Material
I would also recommend that you get a manual dealing with the care and
maintenance of the Fiero. One such book is a Haynes manual as shown
below. There are other manuals as well that you may want to pick up.
The reason to have these books is to answer any questions that may
come up in dealing with the actual mechanical aspects of the car. For
example if you are planning on removing the engine. These manuals will
be invaluable assisting in these tasks.
These books are available at most autoparts stores.
